Towards thermoplastic carbon fiber reinforced plastics for the automotive industry - The need for and potentials of fusion bonding and hybridization

Alex Schwingenschlögl, Nikhil Verghese, Philipp Bruckbauer, Stefan Ehard, Klaus Drechsler

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

2 Scopus citations

Abstract

Based on a literature review the need for and potential of fusion bonding / thermoplastic welding techniques within the automotive industry is described. Based on (i) a brief assessment of the current carbon fiber use and a prognosis of the future development and (ii) a short summary of the principles of the thermoplastic welding process, current available welding techniques are assessed for their suitability in an automotive environment, concluding that induction welding possess a high potential for structural welding applications while ultrasonic and rotational friction welding is favored for spot welding applications. Opportunities for hybrid material joining are highlighted exemplarily by (i) the functionalization of thermoset carbon fiber reinforced plastics by means of TP foils and (ii) hot bonding of TP layers to metallic surfaces by a modified thermoplastic automated fiber placement process. The paper aims to provide the background and a basic starting point for the definition of further research efforts to be undertaken.

Original languageEnglish
Title of host publicationECCM 2016 - Proceeding of the 17th European Conference on Composite Materials
PublisherEuropean Conference on Composite Materials, ECCM
ISBN (Electronic)9783000533877
StatePublished - 2016
Event17th European Conference on Composite Materials, ECCM 2016 - Munich, Germany
Duration: 26 Jun 201630 Jun 2016

Publication series

NameECCM 2016 - Proceeding of the 17th European Conference on Composite Materials

Conference

Conference17th European Conference on Composite Materials, ECCM 2016
Country/TerritoryGermany
CityMunich
Period26/06/1630/06/16

Keywords

  • Composite joining
  • Fusion bonding
  • Thermoplastic composites
  • Thermoplastic welding

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