Robust Pattern Generation for Small Delay Faults Under Process Variations

Small Delay Faults (SDFs) introduce additional delays smaller than the capture time and require timing-aware test pattern generation. Since process variations can invalidate the effectiveness of such patterns, different circuit instances may show a different fault coverage for the same test pattern set. This paper presents a method to generate test pattern sets for SDFs which are valid for all circuit timings. The method overcomes the limitations of known timing-aware Automatic Test Pattern Generation (ATPG) which has to use fault sampling under process variations due to the computational complexity. A statistical learning scheme maximises the coverage of SDFs in circuits following the variation parameters of a calibrated industrial FinFET transistor model. The method combines efficient ATPG for Transition Faults (TFs) with fast timing-aware fault simulation on GPUs. Simulation experiments show that the size of the pattern set is significantly reduced in comparison to standard N-detection while the fault coverage even increases.