Numerical Description of the Physical Properties of Stretch Web Connectors in Progressive Die Stamping

Florian Steinlehner; Annika Weinschenk; Sven Kolb; Stefan Laumann; Wolfram Volk

doi:10.1007/978-3-031-06212-4_83

Numerical Description of the Physical Properties of Stretch Web Connectors in Progressive Die Stamping

Florian Steinlehner
, Annika Weinschenk
, Sven Kolb
, Stefan Laumann
, Wolfram Volk

Chair of Metal Forming and Casting

Technical University of Munich
Hexagon Canada
Men at Work GmbH

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

Abstract

The design of the strip layout and in particular, the geometry of the stretch web connector in progressive die stamping has so far been predominantly experience-based aiming for material utilization and cost optimization. Disruptive vibrations of the highly dynamic transportation of the strip can lead to reduced part quality and at worst, to a component collision and a damaging of the tooling. Therefore, the stroke rate and the production rate often need to be reduced. A physical model is developed, which describes the mechanical properties of the stretch web, taking the requirements of the progressive die stamping process into account. These properties are material- and geometry-dependent and are determined by a finite element model, which is validated by experimental tensile and impact modal testing. Based on the most common stretch web shapes found in industrial applications, a study of the influence of the stretch web geometry on its physical properties for the use of progressive die stamping is conducted to.

Original language	English
Title of host publication	NUMISHEET 2022 - Proceedings of the 12th International Conference and Workshop on Numerical Simulation of 3D Sheet Metal Forming Processes
Editors	Kaan Inal, Michael Worswick, Cliff Butcher, Julie Levesque
Publisher	Springer Science and Business Media Deutschland GmbH
Pages	921-935
Number of pages	15
ISBN (Print)	9783031062117
DOIs	https://doi.org/10.1007/978-3-031-06212-4_83
State	Published - 2022
Event	12th International Conference and Workshop on Numerical Simulation of 3D Sheet Metal Forming Processes, NUMISHEET 2022 - Toronto, Canada Duration: 10 Jul 2022 → 14 Jul 2022

Publication series

Name	Minerals, Metals and Materials Series
ISSN (Print)	2367-1181
ISSN (Electronic)	2367-1696

Conference

Conference	12th International Conference and Workshop on Numerical Simulation of 3D Sheet Metal Forming Processes, NUMISHEET 2022
Country/Territory	Canada
City	Toronto
Period	10/07/22 → 14/07/22

UN SDGs

This output contributes to the following UN Sustainable Development Goals (SDGs)

SDG 3 Good Health and Well-being

Keywords

Progressive die stamping
Sheet metal forming
Stretch web connector
Strip-layout design

Access to Document

10.1007/978-3-031-06212-4_83

Cite this

Steinlehner, F., Weinschenk, A., Kolb, S., Laumann, S., & Volk, W. (2022). Numerical Description of the Physical Properties of Stretch Web Connectors in Progressive Die Stamping. In K. Inal, M. Worswick, C. Butcher, & J. Levesque (Eds.), NUMISHEET 2022 - Proceedings of the 12th International Conference and Workshop on Numerical Simulation of 3D Sheet Metal Forming Processes (pp. 921-935). (Minerals, Metals and Materials Series). Springer Science and Business Media Deutschland GmbH. https://doi.org/10.1007/978-3-031-06212-4_83

Steinlehner, Florian ; Weinschenk, Annika ; Kolb, Sven et al. / Numerical Description of the Physical Properties of Stretch Web Connectors in Progressive Die Stamping. NUMISHEET 2022 - Proceedings of the 12th International Conference and Workshop on Numerical Simulation of 3D Sheet Metal Forming Processes. editor / Kaan Inal ; Michael Worswick ; Cliff Butcher ; Julie Levesque. Springer Science and Business Media Deutschland GmbH, 2022. pp. 921-935 (Minerals, Metals and Materials Series).

@inproceedings{d65a9b40afa1419a80ecc403fb8bbcdc,

title = "Numerical Description of the Physical Properties of Stretch Web Connectors in Progressive Die Stamping",

abstract = "The design of the strip layout and in particular, the geometry of the stretch web connector in progressive die stamping has so far been predominantly experience-based aiming for material utilization and cost optimization. Disruptive vibrations of the highly dynamic transportation of the strip can lead to reduced part quality and at worst, to a component collision and a damaging of the tooling. Therefore, the stroke rate and the production rate often need to be reduced. A physical model is developed, which describes the mechanical properties of the stretch web, taking the requirements of the progressive die stamping process into account. These properties are material- and geometry-dependent and are determined by a finite element model, which is validated by experimental tensile and impact modal testing. Based on the most common stretch web shapes found in industrial applications, a study of the influence of the stretch web geometry on its physical properties for the use of progressive die stamping is conducted to.",

keywords = "Progressive die stamping, Sheet metal forming, Stretch web connector, Strip-layout design",

author = "Florian Steinlehner and Annika Weinschenk and Sven Kolb and Stefan Laumann and Wolfram Volk",

note = "Publisher Copyright: {\textcopyright} 2022, The Minerals, Metals \& Materials Society.; 12th International Conference and Workshop on Numerical Simulation of 3D Sheet Metal Forming Processes, NUMISHEET 2022 ; Conference date: 10-07-2022 Through 14-07-2022",

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doi = "10.1007/978-3-031-06212-4\_83",

language = "English",

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publisher = "Springer Science and Business Media Deutschland GmbH",

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Steinlehner, F, Weinschenk, A, Kolb, S, Laumann, S & Volk, W 2022, Numerical Description of the Physical Properties of Stretch Web Connectors in Progressive Die Stamping. in K Inal, M Worswick, C Butcher & J Levesque (eds), NUMISHEET 2022 - Proceedings of the 12th International Conference and Workshop on Numerical Simulation of 3D Sheet Metal Forming Processes. Minerals, Metals and Materials Series, Springer Science and Business Media Deutschland GmbH, pp. 921-935, 12th International Conference and Workshop on Numerical Simulation of 3D Sheet Metal Forming Processes, NUMISHEET 2022, Toronto, Canada, 10/07/22. https://doi.org/10.1007/978-3-031-06212-4_83

Numerical Description of the Physical Properties of Stretch Web Connectors in Progressive Die Stamping. / Steinlehner, Florian; Weinschenk, Annika; Kolb, Sven et al.
NUMISHEET 2022 - Proceedings of the 12th International Conference and Workshop on Numerical Simulation of 3D Sheet Metal Forming Processes. ed. / Kaan Inal; Michael Worswick; Cliff Butcher; Julie Levesque. Springer Science and Business Media Deutschland GmbH, 2022. p. 921-935 (Minerals, Metals and Materials Series).

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

TY - GEN

T1 - Numerical Description of the Physical Properties of Stretch Web Connectors in Progressive Die Stamping

AU - Steinlehner, Florian

AU - Weinschenk, Annika

AU - Kolb, Sven

AU - Laumann, Stefan

AU - Volk, Wolfram

PY - 2022

Y1 - 2022

N2 - The design of the strip layout and in particular, the geometry of the stretch web connector in progressive die stamping has so far been predominantly experience-based aiming for material utilization and cost optimization. Disruptive vibrations of the highly dynamic transportation of the strip can lead to reduced part quality and at worst, to a component collision and a damaging of the tooling. Therefore, the stroke rate and the production rate often need to be reduced. A physical model is developed, which describes the mechanical properties of the stretch web, taking the requirements of the progressive die stamping process into account. These properties are material- and geometry-dependent and are determined by a finite element model, which is validated by experimental tensile and impact modal testing. Based on the most common stretch web shapes found in industrial applications, a study of the influence of the stretch web geometry on its physical properties for the use of progressive die stamping is conducted to.

AB - The design of the strip layout and in particular, the geometry of the stretch web connector in progressive die stamping has so far been predominantly experience-based aiming for material utilization and cost optimization. Disruptive vibrations of the highly dynamic transportation of the strip can lead to reduced part quality and at worst, to a component collision and a damaging of the tooling. Therefore, the stroke rate and the production rate often need to be reduced. A physical model is developed, which describes the mechanical properties of the stretch web, taking the requirements of the progressive die stamping process into account. These properties are material- and geometry-dependent and are determined by a finite element model, which is validated by experimental tensile and impact modal testing. Based on the most common stretch web shapes found in industrial applications, a study of the influence of the stretch web geometry on its physical properties for the use of progressive die stamping is conducted to.

KW - Progressive die stamping

KW - Sheet metal forming

KW - Stretch web connector

KW - Strip-layout design

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AN - SCOPUS:85134292628

SN - 9783031062117

T3 - Minerals, Metals and Materials Series

SP - 921

EP - 935

BT - NUMISHEET 2022 - Proceedings of the 12th International Conference and Workshop on Numerical Simulation of 3D Sheet Metal Forming Processes

A2 - Inal, Kaan

A2 - Worswick, Michael

A2 - Butcher, Cliff

A2 - Levesque, Julie

PB - Springer Science and Business Media Deutschland GmbH

T2 - 12th International Conference and Workshop on Numerical Simulation of 3D Sheet Metal Forming Processes, NUMISHEET 2022

Y2 - 10 July 2022 through 14 July 2022

ER -

Steinlehner F, Weinschenk A, Kolb S, Laumann S, Volk W. Numerical Description of the Physical Properties of Stretch Web Connectors in Progressive Die Stamping. In Inal K, Worswick M, Butcher C, Levesque J, editors, NUMISHEET 2022 - Proceedings of the 12th International Conference and Workshop on Numerical Simulation of 3D Sheet Metal Forming Processes. Springer Science and Business Media Deutschland GmbH. 2022. p. 921-935. (Minerals, Metals and Materials Series). doi: 10.1007/978-3-031-06212-4_83

Numerical Description of the Physical Properties of Stretch Web Connectors in Progressive Die Stamping

Abstract

Publication series

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UN SDGs

Keywords

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