New production process for manufacturing continuous fiber-reinforced thermoplastic hollow profile components

C. Stefanziosa, K. Drechsler, E. Ladstätter, T. Zimmermann

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

1 Scopus citations

Abstract

The article deals with the development of a production process for manufacturing functionalized, continuous fiber-reinforced thermoplastic hollow profile components. The developed production process aims at reducing the cycle times in manufacturing hollow profile components and at reducing the component cost in high-volume production. It is based on a separation of the continuous semifinished product and the discontinuous component production processes. The article explains in detail the five main process steps required to produce the components, namely sealing, heating, forming, final cutting and functionalization. The experimental tests of this article focus on the main process step of forming. This step is based on a hollow profile semi-finished product made of fiber-reinforced thermoplastic in a continuous pultrusion procedure. The glass or carbon fiber reinforced semi-finished product is formed into a demonstrator component geometry via internal pressure in a newly developed test facility. The error patterns of the compent that typically occur in forming the semi-finished product are presented and their causes analyzed.

Original languageEnglish
Title of host publicationECCM 2016 - Proceeding of the 17th European Conference on Composite Materials
PublisherEuropean Conference on Composite Materials, ECCM
ISBN (Electronic)9783000533877
StatePublished - 2016
Event17th European Conference on Composite Materials, ECCM 2016 - Munich, Germany
Duration: 26 Jun 201630 Jun 2016

Publication series

NameECCM 2016 - Proceeding of the 17th European Conference on Composite Materials

Conference

Conference17th European Conference on Composite Materials, ECCM 2016
Country/TerritoryGermany
CityMunich
Period26/06/1630/06/16

Keywords

  • CFRTP
  • Error patterns
  • Fiber-reinforced thermoplastic
  • Forming defects
  • Hollow profile components
  • Internal pressure reshaping
  • Pressure forming
  • Thermoplastic composite

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