Laser-assisted milling-Process modeling and experimental validation

Robert Wiedenmann, Michael F. Zaeh

Research output: Contribution to journalArticlepeer-review

32 Scopus citations

Abstract

Due to their advantageous material properties, components made from titanium alloys, such as TiAl6V4, are used predominately in the aerospace industry. However, the cost-effectiveness of machining operations is limited by high production times and costs. Laser-assisted milling represents a method to enhance productivity in comparison to conventional milling. This paper presents a novel processing strategy and a simulation based model of this hybrid process. The developed model is validated by investigating cutting forces and tool wear. The identified material removal rates provide a basis for a cost-analysis. A calculation of a use case showed that laser-assisted milling is an economical alternative to conventional milling.

Original languageEnglish
Pages (from-to)70-77
Number of pages8
JournalCIRP Journal of Manufacturing Science and Technology
Volume8
DOIs
StatePublished - 1 Jan 2015

Keywords

  • Cost analysis
  • Hybrid machining
  • Laser
  • Milling
  • Modeling

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