Generalized dynamic transition resistance in spot welding of aluminized 22MnB5

Jonny Kaars, Peter Mayr, Kurt Koppe

Research output: Contribution to journalArticlepeer-review

25 Scopus citations

Abstract

The purpose of this work is to provide generalized information on the transition resistance properties in spot welding of the aluminium-silicon-coated 22MnB5 steel sheet for varying mechanical and electrical contact loads. As the transition resistance is a prominent influence factor on the magnitude of heat release in the process, it is crucial to have in-depth information on it at hand in order to optimize the mechanical properties of the weld by choosing appropriate process parameters. Based on resistance measurements, a numerical simulation method was employed in order to determine the specific transition resistance as a function of temperature and contact pressure. A mathematical formulation of the results is provided. At the sheet-sheet contact, the specific transition resistance was up to ten times higher than at the electrode-sheet contact. Additionally, it was shown that the local contact temperature is the largest influence factor on the specific transition resistance.

Original languageEnglish
Pages (from-to)139-145
Number of pages7
JournalMaterials and Design
Volume106
DOIs
StatePublished - 15 Sep 2016
Externally publishedYes

Keywords

  • 22MnB5
  • AlSi-coating
  • Dynamic resistance
  • Electric contact
  • Numerical simulation
  • Spot welding

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