Development of PLC-based software for increasing the dependability of production automation systems

This paper presents the elaboration of a concept to develop and implement real-time capable industrial automation software that increases the dependability of production automation systems by means of soft sensors. An application example with continuous behavior as it is a typical character treat of process automation is used to illustrate the initial requirements. Accordingly, the modeling concept is presented which supports application development and which is supplemented by an implementation approach for standard automation devices, e.g., programmable logic controllers. The paper further comprises an evaluation which adapts the concept for two use cases with discrete behavior (typical character treat of manufacturing automation) and validates the initially imposed requirements.