Development of a Minimalistic Smart Sensor System for Motion Measurement of Wind Turbine Towers

Johannes Rupfle, Patricio Neffa, Christian Grosse

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

Abstract

The accurate measurement of wind turbine tower motion is crucial for assessing structural integrity, identifying damages, and estimating remaining useful life. In this study, the development of a smart sensor system is presented, which combines acceleration measurements, real-time kinematic measurements, and SCADA data to accurately determine the motion of slender structures. The proposed setup offers a cost-effective and easily deployable solution. Installed on the top of the wind turbine nacelle, the sensor system collects data to calculate the tower motion. Real-time kinematics measurements serve as correction input for a state estimator, to enhance accuracy and reliability. Data gathering and processing occur directly on the sensor node, allowing for efficient transfer. Test measurements on a wind turbine tower have demonstrated the effectiveness of the system for accurate motion measurements. Beyond wind turbine manufacturing, this sensor system holds potential for application in several domains, including tall buildings and bridges, where the detection of vibrational movements is valuable for structural health monitoring.

Original languageEnglish
Title of host publicationSustainable Manufacturing as a Driver for Growth - Proceedings of the 19th Global Conference on Sustainable Manufacturing
EditorsHolger Kohl, Günther Seliger, Franz Dietrich, Sebastián Mur
PublisherSpringer Science and Business Media Deutschland GmbH
Pages774-781
Number of pages8
ISBN (Print)9783031774287
DOIs
StatePublished - 2025
Event19th Global Conference on Sustainable Manufacturing, GCSM 2023 - Buenos Aires, Argentina
Duration: 4 Dec 20236 Dec 2023

Publication series

NameLecture Notes in Mechanical Engineering
ISSN (Print)2195-4356
ISSN (Electronic)2195-4364

Conference

Conference19th Global Conference on Sustainable Manufacturing, GCSM 2023
Country/TerritoryArgentina
CityBuenos Aires
Period4/12/236/12/23

Keywords

  • acceleration
  • damage assessment
  • industry 4.0
  • internet of things
  • life cycle assessment
  • real-time kinematic
  • remaining useful life
  • smart sensor system
  • structural health monitoring
  • sustainable development
  • sustainable manufacturing
  • wind turbine tower motion

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