Convex corner undercutting of {100} silicon in anisotropic KOH etching: The new step-flow model of 3-D structuring and first simulation results

Henning Schröder, Ernst Obermeier, Anton Horn, Gerhard K.M. Wachutka

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41 Scopus citations

Abstract

In this paper, the mechanism of convex corner (CC) undercutting of Si{100} in pure aqueous KOH solutions is revisited by proposing the step-flow model of 3-D structuring as a proper description of the observed phenomena. The basic idea is to conceive the Si{100} anisotropic etching process, on the atomic scale, as a "peeling" process of terraced {111} planes at (110) oriented steps to understand also the arising shape in Si{100} etching. On the basis of our new model, we are able to predict the microscopic three-dimensional (3-D) structure of the characteristic CC undercutting without any compensation etchmask structures. Furthermore, the theoretical description has been implemented in a new 3-D simulation tool. Its ability to calculate the shape of simple beam structures of different orientation is experimentally shown.

Original languageEnglish
Pages (from-to)88-97
Number of pages10
JournalJournal of Microelectromechanical Systems
Volume10
Issue number1
DOIs
StatePublished - Mar 2001

Keywords

  • Anisotropic wet etching
  • KOH
  • Silicon
  • Simulation

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