Automatic Extraction and Conversion of the Bending Line from Parametric and Discrete Data for the Free-Form Bending Process

Lorenzo Scandola, Daniel Maier, Matthias Konrad Werner, Christoph Hartmann, Wolfram Volk

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

5 Scopus citations

Abstract

The free-form bending process is particularly suited for small-batch components of arbitrary three-dimensional shape. Nevertheless, the target geometry is usually input as a discrete set of bending instructions. The derivation of every bending operation from the CAD file is a complex task and can result in a cumbersome decomposition process. On the other hand, a list of sequential bending operations only contains information for each individual bent. In this contribution, an automated tool for turning parametric CAD data into bending instructions and vice versa is proposed. Regardless of the input type, the target bending line is computed as a NURBS curve, which can in turn be exported as a CAD file or bending table. The tool is validated by two case studies processing, respectively, a discrete and parametric bending line description. Finally, the outcome of the presented strategy is demonstrated by performing a surface-to-surface comparison between the target CAD component and the obtained bent part.

Original languageEnglish
Title of host publicationNUMISHEET 2022 - Proceedings of the 12th International Conference and Workshop on Numerical Simulation of 3D Sheet Metal Forming Processes
EditorsKaan Inal, Michael Worswick, Cliff Butcher, Julie Levesque
PublisherSpringer Science and Business Media Deutschland GmbH
Pages813-826
Number of pages14
ISBN (Print)9783031062117
DOIs
StatePublished - 2022
Event12th International Conference and Workshop on Numerical Simulation of 3D Sheet Metal Forming Processes, NUMISHEET 2022 - Toronto, Canada
Duration: 10 Jul 202214 Jul 2022

Publication series

NameMinerals, Metals and Materials Series
ISSN (Print)2367-1181
ISSN (Electronic)2367-1696

Conference

Conference12th International Conference and Workshop on Numerical Simulation of 3D Sheet Metal Forming Processes, NUMISHEET 2022
Country/TerritoryCanada
CityToronto
Period10/07/2214/07/22

Keywords

  • Dimensional accuracy
  • Free-form bending
  • Metal forming
  • NURBS reconstruction

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