Assessment of sonotrode and tube reactors for ultrasonic pre-treatment of two different sewage sludge types

The effectiveness of tube and sonotrode reactors for the sonication of sewage sludge under identical conditions was compared for the first time. Despite the considerable structural differences, sonication with each ultrasonic reactor led to an accelerated degradation rate and an increased methane production within the first five days for the majority of the sewage sludge samples tested. On closer examination, however, it becomes clear that the investigated sonication systems are not equally suitable for the substrates considered. While the use of a sonotrode proved to be particularly advantageous for the treatment of waste activated sludge (+25% methane yield at 300 kJ/kg_TS), the use of a 2-inch tube reactor achieved the highest enhancement for low-intensity sonication in digested sludge (+22% methane yield at 300 kJ/kg_TS). With increasing energy input, more chemical oxygen demand was solubilized, but this did not result in an increase in methane yield for all samples. Sonication of waste activated sludge led to a significant reduction in viscosity of up to 50%, and a reduction of up to 60% was observed after sonication of digested sludge with low energy inputs. The study, therefore, demonstrates that the choice of the most suitable sonication system essentially depends on the properties of the sludge to be sonicated.