Application oriented failure modeling and characterization for polymers in automotive pedestrian protection

Holger Staack, Dominic Seibert, Horst Baier

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

3 Scopus citations

Abstract

In the development process of automotive pedestrian protection (PedPro) for upper- And lower leg impact, the failure of polymer components plays an important role. To influence impact kinematics, fractures can either be advantageous or undesirable. Simulation based design is a challenge for material modeling and hence characterization, particularly for failure of polymer components. [1] [2] An application-oriented concept for failure modeling in FEM simulations of polymer components in pedestrian protection is presented. The boundary conditions for polymer failure in PedPro are investigated. Failure models are evaluated and selected by referring to special component tests, scanning-electron microscopy (SEM) of failure areas and simulative analysis of continuum mechanical parameters [3]. The approach of capturing the material's behavior and consecutive modeling including parametrization is presented as well. Here a polymer blend (PC-PET) is exemplarily characterized in the highly dynamic domain. This is mainly done by using innovative pendulum tests. The parametrization of a modified Bai- Wierzbicki failure approach is performed by a numerical optimization process. The model validation is done with more complex test samples by pendulum testing. [4] [5] [6] 1 INTRODUCTION Through front vehicle design, automotive pedestrian protection reduces injuries and their aftereffects in case of vehicle-pedestrian accidents. The design is mainly based on finite element (FE) simulations. Especially for lower and upper leg impacts, fractures in polymer parts can either be desired or undesired to influence crash kinematics. However, state of the art simulation technology does not allow a reliable prediction of polymeric failure. Following, an application-oriented approach for simulative fracture in PedPro is presented. After the boundary conditions in PedPro are examined by a practice oriented component test rig, appropriate fracture modeling for polymers in PedPro is developed. During an innovative test procedure, characterization and parametrization is exemplarily performed for the polymer blend polycarbonate-polyethyleneterephtalate (PC-PET).

Original languageEnglish
Title of host publicationProceedings of the 13th International Conference on Computational Plasticity - Fundamentals and Applications, COMPLAS 2015
EditorsDjordje Peric, Michele Chiumenti, Eugenio Onate, D.R.J. Owen
PublisherInternational Center for Numerical Methods in Engineering
Pages284-295
Number of pages12
ISBN (Electronic)9788494424465
StatePublished - 2015
Event13th International Conference on Computational Plasticity, COMPLAS 2015 - Barcelona, Spain
Duration: 1 Sep 20153 Sep 2015

Publication series

NameProceedings of the 8th International Conference on Computational Plasticity - Fundamentals and Applications, COMPLAS 2015

Conference

Conference13th International Conference on Computational Plasticity, COMPLAS 2015
Country/TerritorySpain
CityBarcelona
Period1/09/153/09/15

Keywords

  • Fracture
  • Impact testing
  • PC-PET
  • Parametrization
  • Pedestrian protection

Fingerprint

Dive into the research topics of 'Application oriented failure modeling and characterization for polymers in automotive pedestrian protection'. Together they form a unique fingerprint.

Cite this